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8.2.2 Component Removal, Surface Mount Chip Components, Hot Tweezer Method

Extract surface mount chip components using hot tweezer methods for controlled, simultaneous lead heating. Covers alignment and timing to protect surrounding circuitry.

Minimum Skill Level: Intermediate
Conformance Level: High


REQUEST FOR QUOTE    GUIDES INDEX
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Component Removal, Surface Mount Chip Components, Hot Tweezer Method
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Place the tweezer tips in position. When the solder melts, lift the component off the circuit board
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Outline

This procedure covers one commonly used method for removing surface mount chip components.

Note: The goal when removing any component is to remove the component as quickly as possible.

Caution - Glued Components: A small dot of epoxy is often used to hold chip components in position during wave soldering processing. Typically these components will be located on the bottom side of a circuit board that has through-hole components located on the other side. Whenever you see a board like this, you can generally assume that the chip components will be glued onto the board. You'll need to leave the tip on the component for one or two additional seconds in order to transfer enough heat to over-cure or soften the adhesive. If required, take a wooden stick or curved tweezers and push the component sideways until the glue joint finally gives way.

Minimum Skill Level - Intermediate
Recommended for technicians with skills in basic soldering and component rework, but may be inexperienced in general repair/rework procedures.

Conformance Level - High
This procedure most closely duplicates the physical characteristics of the original, and most probably complies with all the functional, environmental and serviceability factors.

Acceptability References
IPC-A-610 12.0 Surface Mount Assemblies
Procedure References
1.0Foreword
2.1Handling Electronic Assemblies
2.2Cleaning
2.5Baking And Preheating
7.1.1Soldering Basics
7.1.2Preparation For Soldering And Component Removal
7.1.3Solder Joint Acceptability Criteria
IPC7711 3.3.2 Tweezer Method
Procedure

Note: Determine the direction the part is to be swept off the circuit board surface. Densely packed circuit board assemblies often leave only one direction for the rework tool to follow when sweeping the part off the surface

Procedure

  1. Tin the hot tweezer tip.
  2. Apply a small amount of liquid flux to both ends of the component.
  3. Place the tweezer tips in contact with both ends of the component. When the solder melts, lift the component off the circuit board. (See Figure 1)
  4. Clean the area.
Images and Figures
Component Removal, Surface Mount Chip Components, Hot Tweezer Method
Component Removal, Surface Mount Chip Components, Hot Tweezer Method
Place the tweezer tips in position. When the solder melts, lift the component off the circuit board
Figure 1. Place the tweezer tips in position. When the solder melts, lift the component off the circuit board