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10.9 Component Reclaim, BGA/CSP Components

This procedure outlines the process for reclaiming BGA components for reuse.

Minimum Skill Level: Expert
Conformance Level: High


REQUEST FOR QUOTE    GUIDES INDEX
slide 1
Component Reclaim, BGA/CSP Components
slide 2
Select the proper nozzle based on the component size.
slide 3
Secure the circuit board in a board holder or on the base of the rework system. A hot plate may be used to provide added bottom-side heating.
slide 4
Typical hot-air rework tool.
slide 5
Typical hot-air rework system.
slide 6
Apply flux to the solder joints.
slide 7
Direct hot air over the component until complete solder melt has been observed. Then lift the component off the board surface.
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Outline

This procedure outlines the process for reclaiming BGA (Ball Grid Array) and CSP (Chip Scale Package) components for reuse.

Minimum Skill Level - Expert
Recommended for technicians with advanced soldering and component rework skills and extensive experience in most repair/rework procedures.

Conformance Level - High
This procedure most closely duplicates the physical characteristics of the original, and most probably complies with all the functional, environmental and serviceability factors.

Procedure References
1.0 Foreword
2.1 Handling Electronic Assemblies
2.2 Cleaning
2.5 Baking And Preheating
9.0 BGA Component Rework and Reballing Procedures
10.1 Introduction To Component Reclaim
IPC-7711/7721 5.4.1 Component Removal, Leadless Components, Hot Gas/Air Method
Tools, Materials and Supplies

Procedure
  1. Ensure the components meet the acceptable Moisture Sensitivity Level (MSL) for processing. 
    Note: For details on baking and moisture control, refer to Procedure 2.5 Baking and Preheating..
  2. Remove conformal coating from the component if present. See Section 2 for conformal coating removal guidelines.
  3. If needed, clean the rework area to remove contamination, oxides, or residues. 
  4. Secure the circuit board in a board holder (See Figure 2) or on the base of the rework tool or system (See Figures 3 and 4). A hot plate may be used to provide added bottom-side heating. 
  5. Install the appropriate size nozzle based on the component type. Set system controls to the required settings to minimize thermal stress and prevent overheating.
  6. Apply flux to the solder joints. (See Figure 5)
  7. Align the component under the nozzle. (See Figure 6)
  8. Lower the nozzle, check the alignment, and adjust as needed. 
  9. If a vacuum lift is available, lower the vacuum pickup until it contacts the component.
  10. Initiate the hot gas reflow cycle, observing the solder melt on all solder ball joints. Then activate the system vacuum and raise the nozzle and component a minimum of 25mm above the circuit board. (See Figure 6)
  11. Turn off the heated air flow while maintaining the vacuum to retain the component.
  12. Allow the component to cool for at least 10 seconds before removal.
  13. Clean the component as required. Visually inspect for cleanliness and physical condition.
  14. This removal process will damage the solder balls on the component. The solder ball will require replacement before the component can be reused. See Section 9 BGA Component Rework and Reballing Procedures. 

Evaluation

  1. Visual examination
  2. Tests or other inspection criteria as specified.
Images and Figures
Component Reclaim, BGA/CSP Components
Component Reclaim, BGA/CSP Components
Select the proper nozzle based on the component size.
Figure 1. Select the proper nozzle based on the component size.
Secure the circuit board in a board holder or on the base of the rework system. A hot plate may be used to provide added bottom-side heating.
Figure 2. Secure the circuit board in a board holder or on the base of the rework system. A hot plate may be used to provide added bottom-side heating.
Typical hot-air rework tool.
Figure 3. Typical hot-air rework tool.
Typical hot-air rework system.
Figure 4. Typical hot-air rework system.
Apply flux to the solder joints.
Figure 5. Apply flux to the solder joints.
Direct hot air over the component until complete solder melt has been observed. Then lift the component off the board surface.
Figure 6. Direct hot air over the component until complete solder melt has been observed. Then lift the component off the board surface.
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