Outline
This method is used to replace solder mask or coatings on circuit boards. Most replacement coatings can be applied by dipping, brushing or spraying.
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Minimum Skill Level - Intermediate
Recommended for technicians with skills in basic soldering and component rework, but may be inexperienced in general repair/rework procedures.
Conformance Level - High
This procedure most closely duplicates the physical characteristics of the original, and most probably complies with all the functional, environmental and serviceability factors.
Cleaner
General purpose cleaner for removing contamination.
Cleaning Brushes
Disposable brushes for use with solvents for cleaning and application of coatings.
Coatings
Replacement soldermask and conformal coatings.
Color Agents
Use to tint the color of epoxy used for solder mask repair or circuit base board repair.
Circuit Bond Packs
Clear, superior strength epoxy in two-compartment plastic packages
Foam Swab
Ideal for absorbing cleaning solvents, and applying color agents and epoxies.
Microscope
Precision microscope with stand and lighting for work and inspection.
Oven
General purpose oven for drying, baking and curing epoxies.
Wipes
Nonabrasive, low-linting wipes for cleanup.
Images and Figures
Soldermask Required At Outlined Area
Figure 1: For large surfaces, apply the replacement coating with a foam swab to create a texture.
Procedure
Clean the area.
Caution
Surfaces to be coated must be thoroughly cleaned prior to coating to ensure adequate adhesion, minimized corrosion, and optimized electrical properties.
If needed, apply High Temperature Tape to outline the area where the solder mask will be applied.
Mix the epoxy or replacement coating. If desired, add color agent to the mixed epoxy to match the circuit board color.
Apply the replacement coating to the board surface as required. A brush or foam swab may be used to apply and spread the epoxy or replacement coating. (See Figure 1)
Cure the epoxy per Procedure 2.7 Epoxy Mixing and Handling.
Caution
Some components may be sensitive to high temperature.
Evaluation
Visual examination for texture, color match, adhesion and coverage
Electrical tests to conductors around the repaired area as applicable.
Customer Comments "I received the modified boards today (earlier than I expected) they tested fine. Nice job. I am amazed that you can do this type of work." D.K. Plymouth, MI USA
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